
In 1950, the completion of the Walnut Lane Memorial Bridge in Philadelphia
signaled the beginning of the precast concrete industry in North America.
Today, precast concrete structures, including buildings, parking garages,
and bridges are commonplace, and its use is spreading into residential
construction.
As with all concrete wall systems, structures made with precast panels
can qualify for a high number of points toward certification under the
U.S. Green Building Council’s Leadership in Energy and Environmental
Design (LEED®) Green Building Rating System. Precast wall systems
provide environmental benefits for a structure during construction, after
occupancy, and if the structure is demolished.
During construction
- Waste Minimization. By manufacturing precast panels
in a controlled factory setting, less material is required because precise
mixture proportions and tighter tolerances are achievable. Additionally
less concrete waste is created due to careful control of quantities
of constituent materials.
The factory setting also allows waste materials to be more readily recycled.
Sand and acids for finishing surfaces are reused. Steel forms and other
materials are reused.
Since the exact amount of components is delivered to the building site,
construction waste is reduced. Any spare components can be recycled
by the manufacturer, and their materials used again in another structure.
- Locally Sourced Materials. The manufacturing process
of portland cement, the binding element of concrete, is not tied to
a certain region of the country and the materials involved in the process
are readily available throughout North America.

- Use of Recycled Components. Precast panels can incorporate
recycled supplementary cementitious materials like fly ash and slag
cement in two ways.
First, portland cement is often produced by including recycled industrial
byproducts such fly ash into the manufacturing process to minimize dependence
on virgin raw materials.
Additionally, materials such as fly ash, slag cement, silica fume, and
recycled aggregates can be incorporated into concrete, thereby diverting
materials from the landfill and reducing use of natural resources.
- Less Community Disturbance. Less dust and waste
is created at precise concrete construction site because only the needed
concrete elements are delivered; there is no debris from formwork and
associated fasteners.
Construction time for a precast building can be reduced up to 30%. The
panels can be erected in any weather, so interior work is not delayed.
Fewer trucks and less time are required for precast concrete construction;
particularly beneficial in urban areas where minimal traffic disruption
is critical.
During the life of the structure
- Energy Performance. Buildings constructed with precast
panels achieve energy savings by combining the thermal mass of concrete
with the optimal amount of insulation in precast concrete walls.

Compared to wood and steel, concrete structures allow minimal temperature
fluctuations. Consequently, heating, ventilating and air-conditioning
can be designed with smaller-capacity equipment, saving money and resources.
Additionally the wall acts as an air barrier, reducing air infiltration,
and saving more energy.
- Disaster Resistant. Precast walls offer high durability
and strength They are resistant to fires, wind, hurricanes, floods,
earthquakes, wind-driven rain, and moisture damage. The use of precast
concrete can even reduce fire insurance rates, especially useful in
multi-family housing.
- Cool. Light- or natural-colored concrete reduces
heat islands, thereby lowering outdoor temperatures, saving energy,
and reducing smog.
- Indoor Air Quality. Precast concrete has low VOC
emittance and does not degrade indoor air quality.
- Recyclable. Precast concrete structures in urban
areas can be recycled into fill and road base material at the end of
their useful life (about 5% to 20% of aggregate in precast concrete
can be recycled concrete).
Precast systems can adopt almost any aesthetic, incorporating a variety
of colors and textures, or emulating natural stone. By crafting systems
that not only look great, but also act as structural walls and support
floor loads, designers can reduce material redundancy—and project
costs.
Precast concrete is widely used for:
- Multi-family housing (low, mid-rise)
- Hotels and Motels
- Retirement Homes
- Schools
- Office Buildings
- Big Box Stores
- Shopping malls
- Hospitals
- Libraries
- Airport Terminals
- Sound barriers (Highways, Industrial Sites)
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